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Nothing Special – ’71 daily driver – trail rig build thread

OP
OP
Nothing Special

Nothing Special

Sr. Member
Joined
Nov 25, 2016
Messages
841
I don't know about you ;-), but currently I don't have any specific plans for Moab. I've been there twice and I know I'll go again, but I don't know when that'll be. We do have a trip planned for Sand Hollow Utah soon, but I think my wife would prefer I not post on an open forum telling everyone when our house will be left empty!
 

Yeller

Contributor
Bronco Guru
Joined
Mar 27, 2012
Messages
6,839
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Rogers County Oklahoma
I don't know about you ;-), but currently I don't have any specific plans for Moab. I've been there twice and I know I'll go again, but I don't know when that'll be. We do have a trip planned for Sand Hollow Utah soon, but I think my wife would prefer I not post on an open forum telling everyone when our house will be left empty!
do have plans and I’m with you on exact dates in public. I’ll say next spring is on the calendar, we go at least 1 time per year, more if we can. If your interested in more info shoot me a PM.
 
OP
OP
Nothing Special

Nothing Special

Sr. Member
Joined
Nov 25, 2016
Messages
841
It's been just over a year since my last post here. No big projects in that time, but we've used the Bronco a bit and I've done a few small things, so I thought it was time for a catch-up.

Last September we took the Bronco to Hurricane Utah and did some 'wheeling at Sand Hollow. The Bronco did great, and the extra clearance under the transfer case and especially the radius arms was appreciated. The Double Sammy trail at Sand Hollow was the 'wheeling highlight. You can check out the video on my YouTube channel. I did bend the front bumper on Milt's Mile, and somewhere along the line the front driveshaft tried to share space with the exhaust crossover pipe. Fortunately it just dented the pipe and made clearance for itself.

Next was correcting a death wobble that started a little after the Utah trip. The bolts holding the steering box bracket to the frame were loose. All good after tightening them up.

The idea when I got the mud tires was to get better street tires for most of my driving. So I went from 33-10.50x15 BFG All-Terrains to P235/85R15 Hankook Kinergy PTs. They look too small under the lifted (and cut rear) fenders. But they handle well, are quiet, and make it easier to get in and out of, which is a really nice plus. And I still have the 33/12.50x15 mud tires for off-road. (there's a picture with the new tires a little farther down)

October brought another 'wheeling trip to SMORR in Missouri with a bunch of others who were mostly driving flat-fender Jeeps. The Bronco didn't let me down at all on this trip either. There are a lot of videos from this trip on my channel. This one might be one of the better if anyone cares.

Next project was replacing the oil pan. This got rid of the HORRIBLE oil leak I've been living with (about 2-3 quarts leaked out while it sat in my garage over the winter). The pan I got also had the drain plug on the bottom rather than the back of the sump. This was important because my exhaust crossover goes behind the sump and made it very hard to drain the oil, so that's resolved as well.

Next was replacing the soft top I ripped on a tree six years ago. I'd have replaced it sooner, but all anyone carry's anymore is dark tinted windows and I didn't want that. But when towing it home from Utah it started tearing across the top of the windshield too. The top was 20 years old, so I sure can't complain. But now I had to get a new one, so I had to settle for dark tinted windows (on another Bestop). After having it for about 4 months now I'm still not getting used to them and I still don't like them. But it's better than not having a top.
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In June we took a 'wheeling trip to Windrock in Tennessee. I can't say I'm a big fan of Windrock. Lots of deep ruts that tend to high-center anyone running less than 40" tires. And too often laying the truck on its side. Fortunately it was mostly on pretty soft dirt, so I didn't do any real damage. I probably won't be going back there. But I did get video.

After that trip I finally started looking for and corrected the brake fluid leak I've had since adding the hydroboost in 2020. It turned out to be a plug in an unused port in the proportioning valve wasn't tight enough.

One "downside" to the new street tires is that I can hear other noises, like the rear wheel bearing that was going out. So that got replaced. There was a separate thread for this.

Then the last (as of now) little thing was raising the front bump stops. When I built the high pinion axle I grossly underestimated the amount the rubber would compress. So I extended the studs on the stock bump stops and put a spacer under them.
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Well, that catches everything up. If you stuck with me through all of this, thanks for reading!
 
OP
OP
Nothing Special

Nothing Special

Sr. Member
Joined
Nov 25, 2016
Messages
841
Once again I've let this thread get out of date. So to catch up...

In June we made our third trip to Moab. We ran Top of the World, Poison Spider (where we ran into Yeller in his Broncno!) and Hell's Revenge. Those links will take you to my videos of each trail.

We had run Top of the World on our first trip in 2019, but had skipped the "back" part of the loop. This trip we did the entire loop and that is definitely the harder (and more fun!) part of the loop.
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We had started up Poison Spider in 2019, but the first obstacle was more than I was ready for then. With a few more years experience (and some internet scouting) I was sure I could do it this time. And this was where we ran into Yeller who spotted me over it and made it a non-issue.

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We had run Hell's Revenge in 2019 as well. In fact, it was the first Moab trail we had ever run! On our third Moab trip and 2nd time on Hell's Revenge it wasn't quite as shocking how steep some of it was, but it was still pretty exciting!

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Scoop

Contributor
Have Bronco, Will Travel
Joined
Feb 1, 2006
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10,810
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Cuchara, CO
Nice Pics! Moab is awesome! Heading back there in May. Hell's Revenge is very cool, but my favorite is Poison Spider. It has a bit of everything! Glad you ere able to do things now you didn't in your previous trip!

Yeller is a great spotter! (I need him to guide me up Escalator! And maybe Mickey's Hot Tub. The 2 obstacles I've not done on Hell's Revenge!)
 

Yeller

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Rogers County Oklahoma
It was great to run into you on poison spider. I wish I would have caught you when you passed us, I’d of shared some pretty spectacular land scape photo ops.

@Scoop you should escape the snow for spring break😉give me a shout and I can share some details.
 
OP
OP
Nothing Special

Nothing Special

Sr. Member
Joined
Nov 25, 2016
Messages
841
I did come home from Moab with a list of projects needing to be done.

First was tires. I sliced two sidewalls on this trip (or since Moab's not known for slicing sidewalls, maybe the rubber just cracked???). Whatever happened, I needed to get some new tires. I discussed this at the time in this thread, but the end result was that after trying BFG KM3s and finding the noise very objectionable I ended up with BFG KO2s. Not as aggressive a tire as I'd like to have, but an OK compromise for performance and noise.
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Second was a coolant leak. I'd been weeping coolant before, but now it was ugly crying. I didn't have time to deal with it myself so I took it in. Turns out the timing cover was damaged somehow so it was replaced in the process.

Third was an issue that had been getting worse for quite a while. It's been getting harder and harder to close the tailgate as the bed sides have been moving farther apart. I decided that the best way to deal with this was to tie them together at the top. So I bolted a bar across the top of the tailgate opening. It's tied in well to backing plates inside the stake pocket so it's solid. It does block access a little, but it's not like this is a pickup that gets stuff loaded into it all the time, so I can live with it.
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The last issue is one I haven't addressed yet. I got a little careless on Hell's Revenge and dropped off a ledge that was a little too big for me. I landed HARD on the spare tire. The bed side and tailgate seemed to weather it fine, but the tire carrier and latch both got bent and it won't latch anymore. For now I'm using a tie-down strap to keep it from swinging around, but it'd be nice to have the latch work again.
 

gnsteam

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Jan 29, 2010
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Lincoln NE
Great pictures and post. I'm looking forward to my first trip to Moab. Hopefully in 2026.
 
OP
OP
Nothing Special

Nothing Special

Sr. Member
Joined
Nov 25, 2016
Messages
841
I started 'wheeling in the '80s and didn't make it out to Moab until 2019. It's now our favorite 'wheeling destination! You gotta go!


October brought another 'wheeling trip to meet up with some friends at Southern Missouri Off-Road Ranch (SMORR). This ended up being a rather painful trip for the Bronco!

We were just going down an access road to our first trail when my starter died. The Bendix disintegrated and it wouldn't engage the flywheel, so I needed a tug to get started any time my engine died. I made one attempt at the first actual trail, but stalled the engine on the first obstacle and had to be dragged off the trail before i could restart it. So at that point I just headed back to camp to pull the starter and see if I could get another one (I could, at 7:30 the next morning, so I just lost the first afternoon of 'wheeling).

Day 2 went better, with a lot of fun challenges. But on one trail (Moonshine) my spotter and I weren't quite on the same page and I slid into a tree, banging up the passenger side quite a bit. A winch rope to my 'cage helped pull me away from the tree so I could get off without any additional damage, but what was already done did hurt.

Then late in the afternoon I was trying to start the engine after we had stopped to wait for some traffic and there was a loud "bang!" Turns out a piece from the disintegrated Bendix had found it's way between the ring gear and the bellhousing and locked up the engine. That resulted in the new starter motor breaking off a mounting ear. And with the engine locked up we couldn't pull-start it either. So I had to ride back to camp on the end of a strap!

Here are a few pictures of the 'wheeling. And if you want to see video, here are links to some of the trails we ran.
Rocker Knocker
Yellow Belly
Honkytonk
Moonshine
Renegade



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