Replace Tie Rod & Drag Link
Front disk brake conversion with proportioning valve and bearings
Install custom brake hose set
Install Warn Premium locking hubs
Replace Stock Axle U Joint and axle seals
Also, is there any obvious thing I should add to the list if these jobs are being tackled?
Thanks in advance.
Kim,
I'll tell you what it took me to do this below. I have pretty good mechanical ability but not a professional mechanic. Decide on a brake conversion kit first and approach shop. Some shops may have issues with aftermarket parts like the chevy conversion. Actually just had a corporate firestone facility in NJ refuse to even attempt alignment on my truck due to aftermarket 3 way adjustable linkage. My disk conversion used the duff knuckles and all ford parts. BC, jeffs and duffs are closer to east coast for shipping and many of the heavy parts you can source locally. Read up on different kits. Since you are having others work on the truck the all ford kit may be easier for others to accept.
I just did everything you mention with the exception of the axles seals. Are they leaking bad? If you are talking inner seals This would be most time consuming part and biggest unknown as the carrier comes out and may end up with front diff rebuild. If you are talking outer slinger and spindle seals no big deal you will be changing spindles anyway.
Taking everything apart including removal of knuckles, axles, and basic cleaning was 3 hours.
I spent 2 hours another night test fitting, knuckles, spindles, brackets, parts and figuring out what I forgot to order.!!! Get the right DOT hoses and the hard line from prop vlve to front hose. Also may need adapter from prop valve to rear line and some re-work of rear line.
Install balljoints knuckles, tie rod sleeves in knuckles, spindles, dust shields bravkets. 1 hour
Install bearings seals, calipers, lines, pads, about 2 hours. Existing basic warn drum locking hubs fit the disk hubs.
Rework rear lines, master clyinder lines and install prop valve. 2 hours
Bleed brakes, install new 3 way linkage, adjustable track bar, radius arm frame bushings, center box, adjust track bar drag link and set toe with tape measure. 3 hours
I also did complete rear brake overhaul with shoes drums hardware and wheel cylinders. 2 hours
Do the ball joints, steering linkage, and check all bushing while In there. Check all hard brake lines for kinks and rust. Consider doing the master cylinder and adding power brakes if not already done. Truck will need professional alignment when complete especially if you change knuckles balljoints or spindles.
Some guys have issues getting clips on end of axles. Put bolt in end of axle and pull or pull diff cover and push out.
Good luck!! The disk install was the best thing I have done so far.
