• Welcome to ClassicBroncos! - You are currently viewing the forums as a GUEST. To take advantage of all the site features, please take a moment to register. It's fast, simple and absolutely free. So please join our community today!
    If you have problems registering or can't log into your account, please contact Admin.

Sector shaft fell out!!!

jperry1290

Sr. Member
Joined
Jul 1, 2010
Messages
920
The sector shaft literally fell out the bottom of my 4x4x2 box. All the fluid covered the axle and drivers tire. Is the worm gear ok? Can this be rebuilt? What causes this problem?
 

Viperwolf1

Contributor
electron whisperer
Joined
Aug 23, 2007
Messages
24,344
If it fell out it's broken. If it's broken there's probably other damage. The case might be usable, piston maybe (piston and worm are easy to find parts), sector shaft and case are hard to find.

Sent from my SM-G781U1 using Tapatalk
 

Viperwolf1

Contributor
electron whisperer
Joined
Aug 23, 2007
Messages
24,344
It goes in from the top. The top of it won't fit through the bottom. I don't understand how you say it literally fell out but steers fine. Perhaps we need a picture here.

Sent from my SM-G781U1 using Tapatalk
 

Hinmaton

Full Member
Joined
Oct 17, 2017
Messages
592
Yeah, a picture. I’ve got to see this.


Sent from my iPhone using Tapatalk
 

DirtDonk

Contributor
Bronco Guru
Joined
Nov 3, 2003
Messages
48,743
Hope you don't mind jperry, but I stole this from the NorCal site:

image_34826 steering box.jpg

Looks like the lower seal popped out?
Sector shaft is still inside the box, or all that hardware holding your steering would by laying on the ground with only the draglink keeping things together.

Paul
 

JB Fab

Sponsor/Vendor
Bronco Guru
Joined
Mar 21, 2004
Messages
1,292
Been there, twice.....

My issue was a fractured sector shaft due to the steering stops on the knuckles not being adjusted correctly. DO NOT re-use that sector shaft unless you have it magnafluxed first. The cracks can be impossible to see.
 
OP
OP
jperry1290

jperry1290

Sr. Member
Joined
Jul 1, 2010
Messages
920
Hope you don't mind jperry, but I stole this from the NorCal site:

View attachment 526087

Looks like the lower seal popped out?
Sector shaft is still inside the box, or all that hardware holding your steering would by laying on the ground with only the draglink keeping things together.

Paul

I don’t mind. Thank you. Yeah the seal did pop out along with the washer and the retaining clip. The shaft is still up I the box and turned the wheels as I drove home thinking like I was just low on fluid. I will take it apart sometime this week, hopefully.
 
Top