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What have you done to your Bronco today?

Hallboss

Contributor
New Member
Joined
Dec 17, 2017
Messages
69
Loc.
PNW
Installed estopp electronic parking/e-brake system and fixed rear drums, which were a complete mess from PO! Good to have brakes on all four and an e-brake... much easier now with trying to stop the 35" Pitbull tires.
 

Cmaxx252

New Member
Joined
Nov 13, 2023
Messages
51
Loc.
Bakersfield
Measured adapters, cleaned gasket faces on the Dana 20 and bell housing, gathered bell crank pieces and started cleaning brackets.
Paint progress on the bell housing and engine.
Bell housing.jpg
302 paint.jpg
 

hsach

Contributor
Members Only
Joined
Apr 19, 2013
Messages
383
Been spending more time on my '78 lately, so the '67 has been sitting. Fired up the garage heater yesterday to start removing engine/trans/D20 so I can finish cleaning/painting the frame. It was going great until I needed to cut the bolt off the T-shifter to remove it from the trans adapter, not enough room even with 1" lift, and my Dremel died halfway through the bolt. 3rd one that has died in the last couple of years. Going to pick up another, but maybe I will try the cordless version, previous ones were all corded.
After getting a new Dremel and finishing the removal of the T-shifter, I loosened all of the bolts and removed the crossmember. I test fitted my trans jack several times to make sure it would hold the trans/D20 without tipping. Glad I looked at the ground before I strapped the trans on to remove/lower it, all of the ball bearings fell out. Buying a new one today to finish the job, my current one would probably still work but I don't want to get it on there and it fails with no option to raise or lower.
20231203_183710.jpg
 

hsach

Contributor
Members Only
Joined
Apr 19, 2013
Messages
383
It took me a lot longer than it should have, but it is finally out. It is a fairly easy job, but the layers of dirt/grease and broken tools made it interesting. The upside of all that grease is that the underside metal looks great! I couldn't see the transmission mount bolt heads until I turned them and broke the crud away. The trans jack worked well and was stable with the strap. It was nice not having to put it lower on jack stands, making it harder to get the trans out because the frame is now too low. All I had to do was jack up the passenger side of the frame a few inches, and the jack wheeled right out. This worked with my lift, 2 1/2" and wheels 32". When I reinstall the trans/D20, I will probably make a wooden cradle to put the trans at the correct position and angle.
20231204_213041.jpg


Buried bolt head
20231202_205542.jpg
 

NGABronco

Contributor
Bronco Guru
Joined
Feb 4, 2007
Messages
7,443
Loc.
N. GA now South Carolina
It took me a lot longer than it should have, but it is finally out. It is a fairly easy job, but the layers of dirt/grease and broken tools made it interesting. The upside of all that grease is that the underside metal looks great! I couldn't see the transmission mount bolt heads until I turned them and broke the crud away. The trans jack worked well and was stable with the strap. It was nice not having to put it lower on jack stands, making it harder to get the trans out because the frame is now too low. All I had to do was jack up the passenger side of the frame a few inches, and the jack wheeled right out. This worked with my lift, 2 1/2" and wheels 32". When I reinstall the trans/D20, I will probably make a wooden cradle to put the trans at the correct position and angle.
View attachment 915080

Buried bolt head
View attachment 915081
Wooden blocks and ratchet straps are essential tools!!! Good job!!!:):):)
 

rocknhorse76

Contributor
Bronco owner since 1993 💪🏻
Joined
Jun 7, 2014
Messages
432
Loc.
Central WA
Flushed out old fluid from my 4R70W, changed filter, and refilled with Mercon V. All Motorcraft stuff!
 

Cmaxx252

New Member
Joined
Nov 13, 2023
Messages
51
Loc.
Bakersfield
Cleaned and painted the transfer case, transmission, and more parts. Made a power steering pump tool in order to tear it down and rebuild. Waiting for epoxy paint to dry before reassembling. Prepped back half the roll cage to weld it back on.

bracket holes.jpg
power steering pump tool.jpg
pspt in vice.jpg

curing parts 1.jpg
More paint.jpg
psp painted.jpg

psp tear down.jpg
 

hunter1

Contributor
Jr. Member
Joined
Feb 2, 2013
Messages
372
Loc.
Maryville, Tn
Mocked up Hydroboost. Moved it over 11" from stock MC location. Sits over driver's side fender now. Made a cad drawing of 1/4" plate to support it all on the firewall and had it burnt out on a burn table. Modified the pedal assembly with longer shaft and pinned the brake pedal boss to the shaft with a hardened pin. clutch pedal floats on the shaft, so still able to use clutch pedal and rod. Still need to add bronze bushing in the support at the end of the shaft, lengthen the HB actuator rod, and weld the lever to the shaft. Got the idea from a couple members on here, Spaggyroe and Madgyver.
HB over fender.jpg
HB looking down.jpg
HB through hatch.jpg
HB Underneath.jpg
 

Attachments

  • Engine bay HB.jpg
    Engine bay HB.jpg
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Cmaxx252

New Member
Joined
Nov 13, 2023
Messages
51
Loc.
Bakersfield
Mocked up Hydroboost. Moved it over 11" from stock MC location. Sits over driver's side fender now. Made a cad drawing of 1/4" plate to support it all on the firewall and had it burnt out on a burn table. Modified the pedal assembly with longer shaft and pinned the brake pedal boss to the shaft with a hardened pin. clutch pedal floats on the shaft, so still able to use clutch pedal and rod. Still need to add bronze bushing in the support at the end of the shaft, lengthen the HB actuator rod, and weld the lever to the shaft. Got the idea from a couple members on here, Spaggyroe and Madgyver.
View attachment 915360 View attachment 915361 View attachment 915362 View attachment 915364
That.is.slick.
 

Howard2x4x4

Contributor
Bronco Guru
Joined
Apr 19, 2014
Messages
2,471
Mocked up Hydroboost. Moved it over 11" from stock MC location. Sits over driver's side fender now. Made a cad drawing of 1/4" plate to support it all on the firewall and had it burnt out on a burn table. Modified the pedal assembly with longer shaft and pinned the brake pedal boss to the shaft with a hardened pin. clutch pedal floats on the shaft, so still able to use clutch pedal and rod. Still need to add bronze bushing in the support at the end of the shaft, lengthen the HB actuator rod, and weld the lever to the shaft. Got the idea from a couple members on here, Spaggyroe and Madgyver.
View attachment 915360 View attachment 915361 View attachment 915362 View attachment 915364
Ambitious!
 
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